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Merge
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Merge

  • The EZYROLLS Merge Conveyor Module is engineered to streamline production by combining products from multiple infeed lines into a single output line. 
  • It ensures a steady, organized flow of materials, enhancing efficiency in various industrial environments such as manufacturing, e-commerce, and food processing. 
  • With high throughput capabilities, modular design, and low maintenance requirements, this module is ideal for optimizing material handling and production processes.
Remarks:
  • Operating conditions: Efficiently handles diverse product sizes and weights.
  • Temperature Range: Operates effectively in temperatures ranging from -10°C to 40°C.
  • Environmental Suitability: Designed for use in indoor industrial environments.
  • Power Requirements: Standard 220V/50Hz.
  • Safety Standards: Compliant with international safety standards, reducing the need for extensive guarding.
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Features

  1. High Throughput Efficiency
    • Merges up to 300 products per minute, significantly enhancing production line efficiency.
  2. Versatile Handling
    • Accommodates a wide range of product sizes and weights, ensuring compatibility with diverse applications.
  3. Modular Design
    • Allows for easy integration into existing conveyor systems, offering flexibility in configuration and scalability.
  4. Smooth and Gentle Merging
    • Ensures gentle handling of products, reducing the risk of damage during the merging process.
  5. Sensor Integration
    • Equipped with sensors to detect jams and manage product flow, enhancing reliability and minimizing downtime.
  6. Energy Efficient
    • Operates with low power consumption, contributing to overall energy efficiency.
  7. Safety Features
    • Designed with operator safety in mind, reducing the need for extensive guarding.
  8. Adjustable Settings
    • Features adjustable arms and divert mechanisms to handle various product types and weights effectively.
  9. Low Maintenance Requirements
    • Built for minimal maintenance with easy access for quick servicing and part replacement, ensuring long-term operational efficiency.

Specs

Feature Specification
Throughput Up to 300 products per minute
Parcel Size Range From 100×100 mm to 1000×1000 mm
Maximum Weight Up to 50 kg
Design Modular, integrates with multiple infeed lines
Power Requirements Standard 220V/50Hz
Material Stainless steel or aluminium construction
Maintenance Low upkeep, easy access for servicing
Operating Temperature -10°C to 40°C

Applications

Merge Modules are generally used in –

  • E-commerce fulfilment
  • Retail distribution
  • Apparel manufacturing
  • Pharmaceutical packaging
  • Food and beverage processing

The EZYROLLS Merge Conveyor Module enhances production efficiency by consolidating products from multiple infeed lines into a single, organised output. Ideal for e-commerce, retail, apparel, pharmaceuticals, and food processing, it automates merging processes, reducing manual labour and costs. The module ensures smooth product flow, prevents bottlenecks, and maintains high throughput. Designed for safety and low maintenance, it handles various product sizes and weights, making it a versatile and reliable solution for diverse industrial applications.

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